Introduction To The Production Process Of Neutral Blocks
The production process of neutral blocks is a complex and delicate process, mainly including the following key steps:
Raw material preparation: Select high-quality metal materials, such as copper alloys, which have excellent conductivity, corrosion resistance, and mechanical strength. Strictly inspect and screen raw materials to ensure that their quality meets production standards.
Stamping processing: By using a large high-speed stamping machine, metal materials are stamped into the basic shape of terminal blocks. This step requires precise control of stamping force and mold design to ensure the accuracy and consistency of terminal shape.
Electroplating treatment: Electroplating treatment is applied to the stamped neutral blocks to improve their corrosion resistance and conductivity. The electroplating layer should be uniform, dense, and free of defects such as peeling and cracks. Common electroplating materials include tin, nickel, silver, etc.
Assembly and debugging: Assemble the electroplated terminal block with other components (such as springs, contact pieces, etc.) to form a complete terminal block product. During the assembly process, it is necessary to strictly control the assembly accuracy and fit clearance to ensure the reliability and stability of the product.
Quality inspection: Conduct strict quality inspections on the assembled neutral blocks, including visual inspection, conductivity testing, corrosion resistance testing, etc. Ensure that each neutral block meets relevant standards and customer requirements.
Packaging and Shipping: Package the tested and qualified neutral blocks, label and prepare for transportation according to customer requirements. During the packaging process, attention should be paid to moisture, dust, and shock prevention to ensure the safety of the product during transportation.
The above process is for reference only. The production process of different types of terminal blocks may vary slightly, but overall they follow a similar process.
